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Our first range of videos were either burnt onto standard 4.7 GB capacity DVD discs or were shown to training delegates using a projector via a laptop. The requests we were receiving more recently were for hard copies of the video training material so we suddenly found ourselves needing a reliable supplier of DVD duplication services. As the training videos developed and became more detailed and in-depth, the size of the video files started to become a real issue. The standard DVDs just didn't have the capacity we needed and this was coupled with the fact that we were being requested for high definition video as in many cases the video was intended for display during in-house training sessions in front of projector screens with a room full of trainees.

I discussed the details of the project and its requirements with Harry and he advised me to go for Blu-ray DVD duplication. A Blu-ray DVD can hold up to 25GB of video data on a single layer disc and 50GB on a single dual layer disc and so we could easily fit our high definition video files onto a single disc for playback via a Blu-ray DVD player or PC/laptop with a Blu-ray compatible drive. The process for producing an interactive menu is the same as for a standard DVD and so we would be able to work with Harry on that side of the project as well. Blu-ray DVDs are over twice the cost of standard DVDs and duplication costs also tend to be higher due to the larger files and consequential greater length of time required for duplication but we had a rapidly filling order book with the type of client who wouldn't quibble over the price, so no problem there.

On the Blu-ray DVD packaging side of things, I was offered a choice of standard Blu-ray cases - a translucent blue plastic case which is otherwise the same as a standard DVD case, or conventional packaging types such as card wallets and jewel cases. We wanted to create a great first impression with this new product so we took the Blu-ray DVD case option as this enabled us to include a digitally printed wrap-around cover which slides into a clear plastic sleeve around the outside of the case and also an 8 page instruction booklet that fits inside the case and is held in place by clips that are moulded into the case body.

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69.99
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109.00
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69.99
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59.95
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89.50
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64.95
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129.98
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8.95
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63.95
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314.95
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64.99
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20.65
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8.99
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99.99
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80.75
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69.99
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49.95
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39.95
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104.99
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64.95
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84.19
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79.95
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120.95
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84.19
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79.95
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129.59
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79.95
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84.19
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80.75
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79.95
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44.53
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40.99
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80.00
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40.95
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68.37
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11.99
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49.95
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36.35
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69.95
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0.99
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74.85
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16.98
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76.99
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39.99
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79.95
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39.99
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449.95
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79.95
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110.99
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79.95
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59.46
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39.99
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170.99
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79.95
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14.50
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43.50
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129.79
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5.99
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42.99
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79.37
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99.95
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79.95
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49.95
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42.98
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17.95
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93.95
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175.79
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179.95
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17.75
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89.95
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43.50
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39.99
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44.49
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175.49
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9.82
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149.95
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7.99
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78.95
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80.75
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49.05
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137.85
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68.99
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142.50
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309.90
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43.50
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44.53
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96.50
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98.59
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42.49
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79.95
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79.95
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159.89
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69.95
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439.59
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349.78
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89.99
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With the artwork completed, submitted and approved, the DVDs are printed. For this job we went for litho printing as the image was photographic. Once the discs are printed they can then be burnt with the video files in the duplication suite. The Blu-ray DVD duplication suite contains many duplication towers that are linked together "daisy chain" style. Each of the towers contains between 11 and 40 optical drives similar to the Blu-ray writing drives that are available for desktop PCs. The drives are all controlled by a central master unit which is loaded with the video data to be burnt to all other discs. Loading and unloading of the discs is performed automatically by robotic arms which do the job quickly and efficiently and remove the element of potential human error. It would be an incredibly tedious job to do manually and would add a lot of time to the project making it much more expensive.

I was lucky to have found a reliable and knowledgeable supplier but I did do a fair amount of research before making a decision which I would thoroughly recommend to anyone else who needs a Blu-ray DVD duplication supplier. The end product was of very top quality and all of our clients were suitably impressed and have since been in touch to enquire about the next product. I hope this article will be of use to others looking for this service and that the potential pitfalls and time wasters above can be avoided for a streamlined and efficient project.

Business investment they say is a gamble. Not really! Unlike the risks we know and want to take in gambling and betting whether on cards or dice in a casino or not knowing whether the returns on stock investments will grow on expected lines, business is a 'real' factor grounded in reality.